Q. I have broken my boiler sight glass - how do I repair it?
A. Fitting the water gauge glass is mostly art and very little science!
It is impossible to make the fittings and the boiler that will align without some adjustment.The following assumes you have accessed a suitable piece of 5mm OD glass tube, have cleaned out the broken glass pieces and salvaged the "O" rings - or have replacements if they were damaged, have removed the nut on the top fitting so that you can pass a rod through where the glass tube was.
1. You need to make a 5 mm steel rod longer than the length of the replacement glass.
2. Place the steel rod in place of the glass and bend the top fitting using the steel rod so that the steel rod is aligned with the bottom fitting.
3. Place the steel rod in the bottom fitting moving it so that the steel rod is next to the top fitting. Bend bottom fitting to align to the top fitting.
4. Work the steel rod, in place of the glass, and repeat the above until a smooth fitting is achieved. The rod should spin freely.
5. Place the glass into the fittings with the "O" rings and securing nuts in the right positions on the tube and make sure that the tube is 100 % FREE to move.
6. Tighten up the nuts using fingers only. If the glass is not free you will break it. If not free, repeat the above again. You must be within one degree of alignment to avoid current and future failures. If you look at the glass in the fittings and you see more space one side than the other repeat the above again.
It can take up to 30 minutes to fit a replacement gauge glass to a boiler - there is only one outcome - the glass must not fracture and the secret to that is making sure it spins freely - is 100 % FREE to move -before nipping up the nuts on the "O" rings!
I trust that this helps.
Q. What do I do, to paint my engine?
A. If you plan to paint the components of the engine, please be alert to the fact that commonly available paints do not consistently adhere to bronze surfaces. Please use an “etch primer” as available in your locality to prepare the engine surfaces to obtain a durable finish for your engine with the paint of your choice.
Q. Do you recommend using distilled water in the boiler?
A. Yes, if you can purchase it or make it yourself (Check the internet for ideas!). Water quality can vary between towns and countries. If a boiler is regularly filled with water that has a high mineral content (often spoken of as "hard water"), in the process of making steam these minerals will be deposited as "scale" on the internal surfaces of the boiler and cause a loss of heating power and eventual failure of the boiler. There are descaling chemicals available to clean out the scale but it is better to avoid the collection of scale in the first place. Some locations have "soft" tap water which can be safely used but "distilled" water, however made, is very much preferred.
Q. Why don't you offer whistles for your 2" Boilers?
A. Effective operation of a whistle needs a good steam pressure and volume to make a satisfactory sound. The smaller boilers can deliver this in short bursts but the engine loses a lot of power while the boiler replaces the steam ejected. The 3" & 4" boilers have a bigger reserve of steam and a faster recovery rate, but even then, apart from annoying the neighbours, the engine performance can be affected.
Q. Can I fit a boiler water feed pump?
A. Yes - our 3" & 4" boilers have a 1/4" 40 tpi port fitted for this or other needs. The boiler is supplied with a blanking nut fitted.
Q. Do you recommend fitting a boiler feed pump?
A. It depends on how you are going to work your boat. If you are planning to have fast turnaround on refueling stops it can be very effective in that you can commence filling the boiler as soon a the boat stops. You don't have to wait for the boiler to reach zero pressure. If you want to go this way, consider having an open top refill tank feeding the pump that you can pour hot water into for the refilling and minimise the recovery time to establish working pressure in the boiler.
Q. How do I fill the boiler and how much water should I use?
A. There a variety of answers depending on the boiler you have. Our 3" & 4" boilers have separate refilling ports where a nut is removed to obtain access to the inside of the boiler.The 2" boilers are refilled by removing the safety valve. In both cases the water can be poured in using a funnel or a syringe. The use of a syringe is preferred in that it is possible to overfill the boiler and have to remove some water. We consider that a boiler is properly filled when about 75% of its internal volume is filled, indicated by seeing the water level just in view at the top of the glass. The other 25% of space is required to act as buffer between the development of steam and its use by the engine. As a general rule if you can't see a water level in the glass either you have overfilled it or need to add water! Given the normal safety considerations, hot water can be used on a refill, but remember that the syringe and its fittings,and a funnel are usually plastic and may fail if the water is too hot. The only safe way to introduce boiling water into a boiler is with a boiler feed pump.
Q: Why do you not use steam "superheaters" in your boilers?
A: The correct answer to this question requires a little background - please bear with us:
The claim that a boiler has a super-heater does not necessarily mean that it provides superheated steam
In general terms steam can exist in three states::
Q. Why do you strongly advise against using compressed air to drive an engine?
Unfortunately, in the past a number of our customers have not understood anything about the lubrication needs of an engine and have made warranty claims for engine failure that was obviously caused by running the engine without any oiling.- internal or external!.
In the publication of this explanation we are revising our "NEVER" use compressed air to "BE CAREFUL" to properly lubricate your engine if it running on compressed air along the lines suggested above. The damage that an engine that has not been properly lubricated is obvious - and that is what will void a warranty claim.